SMD stencils and tensioning systems

SMD stencils from LaserJob

Precision, flexibility, and innovation for your solder paste printing

LaserJob's SMD stencil stands for maximum dimensional accuracy, precise solder paste application, and maximum process reliability in electronics manufacturing.
Each SMD stencil is laser-cut from high-quality stainless steel and individually optimized to ensure the best printing results and a long service life.
With a cutting gap of only 20 µm, it ensures clean contours, precise release behavior, and consistent paste volumes—the basis for reliable SMT production.

 

NanoWork®SMD stencil

Nanocoated SMD stencil with anti-stick effect

The NanoWork® SMD stencil is coated with a special hydrophobic nanocoating that is applied to both the underside and the apertures.
This non-stick surface minimizes solder paste adhesion, reduces cleaning cycles, and increases the availability of the printing line.

Advantages of the NanoWork® SMD stencil:

  •    Significantly improved solder paste release behavior
  •    More precise contours and consistent volumes
  •    Reduced bridging
  •    Longer service life and lower maintenance requirements

With a layer thickness of up to 2 µm and a contact angle of 110.2°, the result is a surface with greatly reduced energy – perfect for the finest structures and high-density assemblies.

 

PatchWork®SMD stencil

Flexible solder paste printing in a single squeegee stroke

When the going gets tough, the PatchWork®SMD stencil comes into play.
Thanks to PatchWork® technology, solder paste deposits of varying heights can be precisely applied in a single printing process. Welded precision steps made of stainless steel sheets (tolerance ±2%) define the exact amount of paste required for each component.

Your advantages:

  •    Different paste thicknesses in a single printing process
  •    High flexibility for complex layouts
  •    Reproducibility above 6 Sigma
  •    Long service life and dimensional accuracy

This SMD stencil is the ideal solution for applications with different component heights or special solder paste requirements.

3D-PatchWork® SMD Stencil

Perfect printing quality for pre-assembled modules

The 3D-PatchWork® SMD stencil from LaserJob enables reliable printing on modules with pre-assembled or raised components.
Recesses are precisely cut out and sealed with custom-fit covers—creating defined cavities between the PCB and the stencil.

This protects sensitive components while ensuring consistently high print quality, even in hard-to-reach areas.
The 3D-PatchWork® stencil offers maximum design freedom and process reliability for complex PCB layouts.

 

 

Tensioning System LJ 745

Perfect tension for SMD stencils

The patented LJ 745 quick-tensioning system ensures consistently high tension, easy handling, and a long service life for your SMD stencils.
With a clamping force of over 40 N/cm starting at a material thickness of just 30 µm, the system offers exceptional stability and precision.

Your benefits:

  • Maintenance-free system with stable tension
  • Fast, secure stencil change
  • Integrated stiffening frame to protect the stencil
  • Lighting unit for inspection (optional)
  • Space-saving storage – up to 150 stencils in 0.7 m²

The system consists of three main elements:

  • Base station with pneumatic clamping device
  • Clamping frame for holding the stencil
  • Reinforcing frame for maximum stability 

The LJ 745 meets all current safety requirements of the employers’ liability insurance association and is the ideal alternative to traditional fixed-frame solutions.

Frame Solutions for SMD Stencils

Stability and dimensional accuracy for your printing process

LaserJob offers a comprehensive range of frame solutions for SMD stencils that ensure stability, flatness, and precise printing results.

Frame types:

  • Aluminum profile frames: Lightweight, economical standard solution
  • Cast aluminum and stainless steel frames: Available for special requirements

Frame sizes:
The size depends on the printing system used – standard up to 600 × 800 mm, larger formats available upon request.

Service and Inventory:

  • Extensive frame inventory for short-notice delivery
  • Current stock levels can be checked at any time
  • Quick-tensioning systems such as the LJ 745 offer a modern alternative to fixed frames

 

Specialized stencils for demanding applications

Adhesive, via fill, repair, and wafer bumping stencils

LaserJob’s specialized stencils are designed for demanding processes ranging from PCB assembly and LTCC technology to rework and wafer bumping applications. They enable highly precise, repeatable material application while enhancing process reliability, efficiency, and quality.

 

Your Partner for Precision and Process Reliability

Why choose LaserJob?

adept knowledge

Through our customized data preparation solutions and the optimization of your CAD data in collaboration with our specialists, we guarantee maximum efficiency and quality for your project.

direct contact

Your immediate access to us: Personal contact – fast, easy, and reliable.

all from one provider

We combine a wide variety of technologies and processes to achieve the best results: cutting, welding, marking, ablating, coating, etc.

express delivery

6-hour express service ex works:  
Orders received by 1:00 p.m.
shipped on the same working day.